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Real Solutions to Real Problems

从事商业这么久的一个好处是，我们以前很有可能看到过你的问题或类似的问题.  When our team of technical experts come on the scene, 他们依靠的是6代人积累的一长串经验和技能.  这与创新思维和精益观点相结合，将有助于优化您的流程.  看看我们的一些案例研究，或者成为他们中的一员. Your success is our success.

Cleaning the Hard to Clean Brighten Brass with Aquaease 2289


As a leader in industrial and oil heating nozzles, this company provides significant reductions in combustion pollutants for cleaner air and contribute to the reduction of carbon and soot helping to retain set up efficiencies and extend maintenance cycles.
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Cleaning the Hard to Clean In-Line Paint Stripping with Aquastrip MPS


将剥离工艺整合到粉末涂装生产线中降低了废品率, provided for a more consistent, 在水龙头和固定装置上均匀可靠的涂层.
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Cleaning the Hard to Clean Recycle or Reuse? A Money Savings Comparison with Aquastrip ACB


By adding Aquastrip ACB to their process, 公司可以重复使用他们的掩蔽插头，从而节省资金, 提高盈利能力，满足环境和最重要的经济可持续性的需要.
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Cleaning the Hard to Clean Clean Aluminum Extrusions with Emerald Acid Clean #1


Emerald Acid Clean #1 - a citric acid-based soak, ultrasonic, spray cleaner that may be used for the removal of a variety of soils and oxides - outperformed the competitor’s chemistry and it was easier to control for an international company that manufactures deep drawn aluminum extrusions used in the aerospace, automotive and military market.
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Cleaning the Hard to Clean Lusterlume提高铝锻造产量


Lusterlume alb4去除退火处理后铝锻件上残留的氧化. 提高流程速度和清洁度，同时提高您的底线.
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Treating the Hard to Treat 金属处理和六进制铬还原与AquaPure


A well known military metal finishing operation in Pennsylvania was having trouble treating hexavalent chromate rinses that also had cadmium in them. 我们的专家团队将系统设置为在同一水箱中处理六进制铬和含镉的冲洗液.
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Treating the Hard to Treat Reducing Hexavalent Chrome in Wastewater


六价铬(Cr(VI))不容易处理，除非你真正了解其化学性质. Fortunately, Robin Deal, Hubbard-Hall Wastewater Specialist, 两人都了解化学成分，熟悉Limco使用的制造工艺. Robin began her process with a full treatability study that demonstrated to Limco management that their problems were solvable.
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Treating the Hard to Treat 完美的组合:超过指导方针和降低成本的废水处理


An aluminum can manufacturing material had fallen out of compliance with its local and state wastewater treatment jurisdictions on levels of fluoride being discharged from the plant. 该厂进水氟化物含量为60 ppm，排放限值为15 ppm.
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Treating the Hard to Treat 并排解决污水问题


你有没有在科学课上记录你解决问题的步骤? Believe it or not, 我们的AquaPure技术人员在完成过程审核时仍然保留这些日志. Step-by-step our technicians are with you to find the best process to optimize your system; ultimately providing improvement recommendations and the required training for your operators. 这个过程日志是一个例子，我们如何与你一起工作，直到我们得到“大拇指”."
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Treating the Hard to Treat 提供良好的服务，以解决絮凝剂问题


你会记录项目的过程和进展吗? 我们的废水专家使用过程期刊来记录他们的想法, ideas, and development of the project. 了解当制造商出现絮凝剂问题时发生了什么，以及采取了哪些措施来解决问题.
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Cleaning the Hard to Clean Keys to Electropolish Success


Control Electropolishing in Brooklyn, New York, has been in business for over 60 years, 在那段时间里，有一件事保持了相当一致:他们致力于卓越的电抛光零件, 以及它们用来到达那里的化学溶液.
他们80%的工作是为医疗行业服务. 最近的冠状病毒大流行已经开始讨论将更多的医疗和手术设备运回美国.S.，这可能会增加在这里进行电抛光的商店的工作量.
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Treating the Hard to Treat 罐侧辅助减少锌，改善废水处理


Established in 1981, our client manufactures 60,000 - 70,每天在劳氏和家得宝运送的1000磅螺丝. 毫不奇怪，这个市场领导者的理念是不断改进. 然而，有时向好的改变也会带来后果. 当公司在油漆生产线上采用新的酸洗浴预处理系统时, 结果下游的废水中锌含量过高.
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Cleaning the Hard to Clean 更有效，更便宜的油漆剥离:Aquastrip ACB


For a 100-year-old eyelet manufacturer, 他们的油漆剥离过程的问题开始减慢和延迟生产. 他们目前的化学供应商在服务和价值上都有所欠缺. Additionally, 由于苯醇含量高得令人无法接受，他们提供的化学物质产生了废水问题. To make matters worse, 同样的化学物质有一种强烈的气味，使得与它一起工作更加不愉快.
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Finishing the Hard to Finish Putting The Brakes on Flash Rust


一家领先的汽车制动卡钳再制造商在其成品上出现了闪锈问题. What was even worse was the fact that the issue was not revealing itself until after the remanufactured parts were already shipped to retail stores and customers were pulling boxes off of store shelves and seeing the surface rust, 迫使连锁店将产品退还给分销商.
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Treating the Hard to Treat Helping an Anodizing Facility Meet Permit Limits


一个阳极氧化设施正在努力满足预处理许可排放限制10mg/L的总磷. 如果工厂不能保留预处理许可限制, 他们将面临罚款和吊销许可证的风险. 进水总磷平均为700mg/L. 磷来自阳极氧化过程的冲洗水. pH adjustments, chemical dosing changes, 系统的改变并没有去除足够的磷，使其低于工厂的排放限制.
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Cleaning the Hard to Clean 抛光:电镀前去除抛光化合物


When it comes to electroplating metals such as brass, copper, and anything in between, American Plating in Cranston, Rhode Island, 知道在通过各种电镀线运行部件之前，有一个干净的表面是有帮助的. American Plating consulted with Hubbard-Hall looking for the best way to ensure all received parts could be properly and efficiently cleaned before being plated.
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Treating the Hard to Treat Extending the Process Life of Membrane Systems


2002年，Mass Design投资了一个微滤膜污水处理系统. 致力改善污水排放的可持续性, 他们还渴望确保自己的投资获得长期回报. hy590海洋之神会员中心团队将数据和分析带回实验室，开始评估情况, 从询问是否需要进行微调到询问是否需要进行新的废水处理.
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Cleaning the Hard to Clean 更少的清洁化学转化为显著的成本节约


一家汽车零部件制造商希望削减运营成本，以提高利润底线. The company was spending over $100,000 per year on cleaning chemicals while also struggling with persistent quality issues rate stemming from its plating operation. It was believed this was due to poor cleaning. 随着Aquaease无限进程的实现, 该公司的电镀作业废品率下降了. 此外，清洁浴缸的使用寿命从几周延长到“18个月内未被倾倒”。. 化学试剂的使用和成本(包括租赁设备的成本)从100美元下降,000 to $65,000.
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Cleaning the Hard to Clean 涂布机看到+40%的产量增加使用-50%少化学


Mikon Products, 这是牛津一家家族拥有的液体和粉末涂料企业, Connecticut, 需要一种磷酸盐清洁剂，用于各种基材，其中含有大量未知污染物. They also needed to address flash rusting issues before oven drying and wanted to add an in-process corrosion preventative that would not impact paint adhesion.
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Treating the Hard to Treat 去除铬，降低废水处理成本，实现一杆进洞


铬有许多工业和装饰用途，但在废水中，它可能是一个大问题. 未能满足废水要求可能导致巨额罚款和设施关闭. For Southern Metal Processing (SMP), a recent permit change meant that they were working 24/7 and paying for daily off-site testing in a desperate effort to meet new discharge limits.
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Cleaning the Hard to Clean Proper Training Leads to More Reliable Process


Hubbard-Hall was recently asked to assist a metal finisher who was having trouble with their vacuum degreasing cleaning system. 大约五年前，他们从正丙基溴(nPB)换成了全氯乙烯(perc)。.
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Cleaning the Hard to Clean Solving White Haze on Stainless Steel


Hubbard-Hall helped a manufacturer remove problematic haze from their product by giving the manufacturer a full assessments of their cleaning system and then sending effected parts to the lab for examination. 诊断显示，制造商有溶剂相关的问题, hy590海洋之神会员中心在不到两周的时间内就解决了这个问题，他推荐了一种新的水清洗工艺.
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Finishing the Hard to Finish Three-Metal Blackening Challenge Solved


一个制造商需要将由三个焊接基板制成的零件涂黑. hy590海洋之神会员中心推荐Aquaease PL解决白色雾霾的效果. 然后，hy590海洋之神会员中心测试了用钴6，铬镍铁合金和17-4不锈钢黑化零件. 最后，制造商使用黑魔法RT SS4提供一个深和一致的黑色完成.
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Cleaning the Hard to Clean 涂装机获得200%多使用脱漆剂，节省40%


通过分析和调整他们的油漆剥离工艺，包括Aquastrip, this electrocoater was able to save time and money.
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Treating the Hard to Treat Electropolishers's Wastewater System Shines Again


As a new owner of a company, 你绝对不想发现废水处理系统没有在其设计参数范围内运行. That’s especially true when you have plans to expand operations by adding larger process tanks and new processes to offer customers, 而这正是一家电解抛光公司的新老板所发现的.
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Treating the Hard to Treat Looking Upstream to Cut Heavy Metals in Wastewater


一家生产不锈钢和镍合金棒材和线材的制造商的镍含量极高, zinc, and other metals in their wastewater. They needed to pretreat and co-mingle into their main discharge. 当他们无法从现有供应商那里找到解决方案时, the manufacturer called on Hubbard-Hall to come in and assess the situation to find solutions so they could meet effluent guidelines for their wastewater system
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Cleaning the Hard to Clean 从遮蔽物上剥离油漆证明对汽车涂布商是有利可图的


罗伊金属精加工(RMF)每年在南卡罗来纳州的三家工厂喷涂数百万个零件, 它对细节的关注使其成为北美顶级的精加工业务之一, and certainly one of the largest.  Specializing in rack and barrel zinc plating, zinc-alloy coatings, electrocoat and powder coating, for one particular application — powder coating brake calipers and brake fluid systems— it required an extensive amount of masking downholes and other areas that were not only labor intensive, 但在遮盖过程中也使用了大量的瓶盖和插头. The goal was to reduce costs where they could.
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Cleaning the Hard to Clean 如果鞋子合脚，从冲压模具上取下粘合剂和胶水.


A Taiwanese-based shoe manufacturer was having issues with its stamping molds for sneakers picking up adhesives and glues that were left on the material during the manufacturing process The company needed to find a way to quickly remove the adhesives and glues from the mold without further disrupting the manufacturing process.
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Cleaning the Hard to Clean 像一个冠军:hy590海洋之神会员中心的现场质量计划如何减少成本和停机时间


A manufacturer was faced with dumping an expensive 600-gallon vapor degreasing bath and suffering significant downtown because of low pH levels. hy590海洋之神会员中心的CHAMP项目在部件损坏和油箱需要倾倒之前就发现了这个问题. Weekly checks by the Hubbard-Hall Analytical Service Technician alerted the manufacturer to a mechanical issue with the degreasing machine, which turned out to be a clogged drain. Once the drain was quickly repaired, 蒸汽脱脂机又运转正常了, hy590海洋之神会员中心分析服务技术人员继续每周检查电平，以确保其正常工作
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Cleaning the Hard to Clean 为更好的预处理、更低的成本和更高的性能打开了大门


A commercial steel door frame manufacturing company ran into trouble with their iron phosphate pretreatment system when the local wastewater treatment facility began noticing higher metal levels in its effluent. 当地处理区开始向该公司开出罚单, which accumulated as the manufacturer sought a way to get their system back into compliance and avoid having more stringent regulatory measures taken against them. Hubbard-Hall representatives promptly assessed the manufacturing process change leading to high metal discharge levels and recommended two changes to solve the issues. 将制造商的四级预处理改为闭环 零排放系统，避免任何废物进入排水管. 将预处理化学改为Eco Quest NCS 172-LF
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当你不能承受下线时，白手套分销服务.


In the world of today’s supply chain challenges, 半导体制造商需要可靠性和资源来帮助他们的生产线保持正常运行. hy590海洋之神会员中心的库存管理服务的使命是保持物料流动，以消除停机生产. That was the case when Carter Burningham, Hubbard-Hall’s Director of Supply Chain, received a call after-hours from a customer having issues with a defect in the material they were using in their New England manufacturing facility.
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Treating the Hard to Treat 使滴滤系统恢复活力，去除脂肪、油和油脂


A manufacturer’s trickling filter had not been working properly for quite some time when they decided to call in Hubbard-Hall to review the pretreatment part of the system and try to get it to work properly so that it could treat the fat, oil, and grease in its wastewater treatment system.
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Treating the Hard to Treat 系统中的一个Bug:用细菌处理工业废水


A metal extrusion company found itself having issues with its Biochemical Oxygen Demand (BOD) in its wastewater treatment operation due to surfactants disrupting the bacteria. Specifically, 该公司用生物制剂和相关化学物质处理含有表面活性剂的冲洗水, over a period of time, 发现他们的治疗过程没有达到预期的效果. 他们找到hy590海洋之神会员中心，需要一种更好的培养物，比他们一直使用的培养物更耐表面活性剂.
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Cleaning the Hard to Clean 解决关键零件清洗问题的工艺问题


hy590海洋之神会员中心的清洁团队为一家国防制造商解决了价值100万美元的库存问题 通过解决工艺问题，而不仅仅是清洁化学. Despite not winning the product 销售，他们的专业知识导致了400管的验收，证明了承诺 客户满意度和建立对未来合作的信心.
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